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ASD, SDA, & CDA Series
15, 30, & 60 cfm
Compact Dehumidifying Dryers
Part Number: 882.00201.00
Bulletin Number: DH1-635
Effective: 10/1/05
Write Down Your Serial Numbers Here For Future Reference:
_________________________ _________________________
_________________________ _________________________
_________________________ _________________________
We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions described in this manual are subject to change without notice.
DCN No. ____________
© Copyright 2005
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Indice de contenidos

Pagina 1 - Compact Dehumidifying Dryers

ASD, SDA, & CDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers Part Number: 882.00201.00 Bulletin Number: DH1-635 Effective

Pagina 2

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 9 of 57 ; When welding or brazing in or around this equipment, make sure VENTILATION is

Pagina 3 - All rights reserved

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 10 of 57 Operator Responsibility The operator’s responsibility does not end with efficien

Pagina 4 - Shipping Information

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 11 of 57 • Clean the dryer and surrounding area DAILY, and inspect the machine for loose

Pagina 5

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 12 of 57 1-4 Technical Specifications Annex B Information The following design informatio

Pagina 6 - Table of Contents

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 13 of 57 Drying HopperFilter(Separates Dust )High Pressure Peripheral Blowe

Pagina 7

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 14 of 57 What is desiccant? Desiccant is a material that attracts and holds

Pagina 8 - Chapter 1: Safety

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 15 of 57 Controller Features • Mitsubishi programmable relay controller •

Pagina 9 - PE Protected Earth

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 16 of 57 Administration (OSHA) and the Joint Industrial council (JIC) are j

Pagina 10 - 1-3 Responsibility

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 17 of 57 Chapter 3: Installation 3-1 Uncrating the Equipment Dehumidifying Dryers

Pagina 11

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 18 of 57 Caution! Do not use a hoist to move or rig your Dryer when it is mounted

Pagina 12

Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolet

Pagina 13 - 1-4 Technical Specifications

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 19 of 57 Figure 3: Suggested Lift Rigging for Floor Mounted Dryers

Pagina 14 - 2-2 General Description

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 20 of 57 Caution! When using a hoist to move a machine mounted dryer, ALWAYS attac

Pagina 15 - 2-3 Standard Features

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 21 of 57 3-3 Electrical Connections When making electrical connections to your drye

Pagina 16 - 2-4 Options

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 22 of 57 Making Dryer/Drying Hopper Process Air Connections Floor Mount Models When

Pagina 17

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 23 of 57 ; Check all companion equipment, such as the drying hopper; verify that t

Pagina 18 - Chapter 3: Installation

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 24 of 57 Auto-Tuning the Dryer 1. Apply power to the control circuit. 2. Press an

Pagina 19

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 25 of 57 Shutting Down the Dryer 1. When processing is complete, close the hopper

Pagina 20

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 26 of 57 Chapter 4: Operation 4-1 Controller Description and Operation Identifying C

Pagina 21 - Diameter hole:

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 27 of 57 Optional Controller – Optional Three Phase Control Panel shown with Optional

Pagina 22 - 3-4 Setup Procedures

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 28 of 57 Identifying Process Air Temperature Controller LED Indicators Indicator Nam

Pagina 23 - 3-5 Initial Start-up

15, 30, & 60 cfm Compact Dryers ii All rights reserved.

Pagina 24

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 29 of 57 Setting the Process Air Temperature When setting the process air temperature,

Pagina 25

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 30 of 57 Indicator Name Description preprogrammed by the operator. Proportional Ban

Pagina 26

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 31 of 57 Figure 7: Settings for Process Temperature Controller (E5CN), Part No. A0567

Pagina 27 - Chapter 4: Operation

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 32 of 57 Restoring the Process Air Dew Point Meter (E5CK) to Factory Setup If the pres

Pagina 28

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 33 of 57 c. The regen heater is turned on and the regeneration timing sequence is ini

Pagina 29 - 8.8.8.8

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 34 of 57 Alarm Display Messages Note: The relay screen which contains the Alarm Displ

Pagina 30

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 35 of 57 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule The checklis

Pagina 31

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 36 of 57 5-2 Preventative Maintenance This section describes maintenance procedures

Pagina 32 - ) is -10°F (-23°C)

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 37 of 57 Vacuuming Try vacuum-cleaning a soiled filter first. Vacuuming removes most

Pagina 33

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 38 of 57 5-3 Corrective Maintenance This section provides you with the information n

Pagina 34 - N/A N/A

15, 30, & 60 cfm Compact Dryers iii Shipping Information Unpacking and Inspection You should inspect your dryer for possible shipping damage.

Pagina 35 - 4-3 Shutting Down the Dryer

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 39 of 57 4. Remove four (4) nuts at each corner of the top casting. 5. Disconnect

Pagina 36 - Chapter 5: Maintenance

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 40 of 57 14. Inspect the gaskets. Replace if necessary. 15. Re-install all component

Pagina 37 - 5-2 Preventative Maintenance

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 41 of 57 Procedures 1. Disconnect electrical power to the dryer. 2. Using a 1/8” A

Pagina 38

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 42 of 57 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precaut

Pagina 39 - ✚ FIRST AID ✚

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 43 of 57 Problem Possible cause Corrective action Process heaters are faulty

Pagina 40

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 44 of 57 Problem Possible cause Corrective action Burned out regeneration heat

Pagina 41 - 13.5 6.1

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 45 of 57 6-2 Determining Temperature Controller Errors or Sensor Errors Using a Th

Pagina 42

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 46 of 57 Chapter 7: Appendix 7-1 Warranty The manufacturer warrants all equipment ma

Pagina 43 - Chapter 6: Troubleshooting

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 47 of 57 7-2 Drawings and Diagrams

Pagina 44

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 48 of 57

Pagina 45

15, 30, & 60 cfm Compact Dryers iv Credit Returns Prior to the return of any material authorization must be given by the manufacturer. A RMA n

Pagina 46

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 49 of 57

Pagina 47 - Chapter 7: Appendix

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 50 of 57 7-3 Spare Parts List MINI DRYER SPARE PARTS LIST 15, 30, 60 cfm Models 15CFM

Pagina 48 - 7-2 Drawings and Diagrams

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 51 of 57 HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS 15 CFM Item Qty Part # Descript

Pagina 49

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 52 of 57 230VAC 3∅ LOW HEAT 33 3 A0568935 FUSE, HEATERS, KTK-R-9 230VAC 3∅ HIG

Pagina 50

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 53 of 57 32 2 A0534800 FUSE, XFMR, PRIMARY, FNQ-R-0.5 40 1 A0558000 CONTACTOR, IE

Pagina 51 - 7-3 Spare Parts List

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 54 of 57 32 2 A0536889 FUSE, XFMR, PRIMARY, FNQ-R-0.6 40 1 A0558000 CONTACTOR, IE

Pagina 52

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 55 of 57 A0571673 220V CONTROL COMMON PARTS ITEM QTY PART # DESCRIPTION 1 1 A05716

Pagina 53

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 56 of 57 7-4 Dryer Identification (Serial Number) Tag (Located on back of Dryer) Com

Pagina 54

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 57 of 57 7-5 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 42

Pagina 55

15, 30, & 60 cfm Compact Dryers v Table of Contents CHAPTER 1: SAFETY... 7 1-1

Pagina 56

15, 30, & 60 cfm Compact Dryers vi Process Air Temperature Controller...24 Se

Pagina 57

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 7 of 57 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and ref

Pagina 58 - 7-5 Technical Assistance

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 8 of 57 Dryer Safety Tags Hot! Read Operation and Installation

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