CDA EVG Series Instrucciones de operaciones

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Pagina 1 - 520HE Users Manual

EVG®520HE Users Manual Operator Manuals General Information Interlock List Start Up & GUI De-embossing Station EVG Explorer EVG CIMFramework

Pagina 2 - General Information

Interlock List 2 Copyright © 2013 EVG Table of Contents 1 Interlock List ...

Pagina 3

Recipe Programming Copyright © 2013 EVG 49 44 The Recipes window will open the recipe created. The window is divided into the followin

Pagina 4 - 1 Note to the User

EVG CIMFramework - Core 50 Copyright © 2013 EVG 4.3.3 Recipe Commands This list contains all recipe commands that can be used on the syst

Pagina 5 - 2 About this Manual

Recipe Programming Copyright © 2013 EVG 51 44 4.3.5 Common Task View The Common Task View changes depending on the active selection in

Pagina 6 - 3 Recovery from Errors

EVG CIMFramework - Core 52 Copyright © 2013 EVG 4.3.5.2 Recipe Command(s) Selected If one or more recipe step is selected, certain menu i

Pagina 7

Recipe Programming Copyright © 2013 EVG 53 44 4.4 Edit Recipe 4.4.1 Create Recipe Command Drag and drop a recipe command from the left

Pagina 8

EVG CIMFramework - Core 54 Copyright © 2013 EVG 4.4.3 Recipe Command Menu After selecting a recipe command, settings will appear to the r

Pagina 9 - Interlock List

Recipe Programming Copyright © 2013 EVG 55 44 4.4.3.2 Select Modules for Process Click or right-click the recipe step and select Ope

Pagina 10 - Table of Contents

EVG CIMFramework - Core 56 Copyright © 2013 EVG 4.4.3.3 Disconnect Recipe Command Either click Disconnect recipe command or right-click a

Pagina 11 - 1 Interlock List

Recipe Programming Copyright © 2013 EVG 57 44 4.4.4 Context Menu Right-click a recipe command or any blank area in the recipe window t

Pagina 12 - 1.1 Leak Sensor

EVG CIMFramework - Core 58 Copyright © 2013 EVG 4.4.5 Delete Recipe Command Select a recipe step or multiple recipe steps (using CTRL or

Pagina 13 - 1.2 Water Flow Sensor

Interlock List Copyright © 2013 EVG 3 11 1 Interlock List Figure 1 - Top View Figure 2 - Isometric View 1 Leakage Sensor 2 EMO Butt

Pagina 14 - 1.3 Over Temperature Sensor

Recipe Programming Copyright © 2013 EVG 59 44 4.5 Open Recipe Browsing and opening recipes can be done in the recipe overview window. I

Pagina 15 - Location:

EVG CIMFramework - Core 60 Copyright © 2013 EVG 4.6 Save Recipe The button can be used to save changes made to a recipe. A new version w

Pagina 16 - 1.4 EMO Button

Recipe Programming Copyright © 2013 EVG 61 44 4.7 Export Recipe 1) Select the recipe that has to be exported. 2) Click Export to hu

Pagina 17 - 2 Circuit Diagrams

EVG CIMFramework - Core 62 Copyright © 2013 EVG 4.8 Delete Recipe In the recipe overview window, select the Namespace that contains the re

Pagina 18

Recipe Programming Copyright © 2013 EVG 63 44 4.9 Recipe Validation 4.9.1 Static Recipe Validation A recipe can be validated for issue

Pagina 19

EVG CIMFramework - Core 64 Copyright © 2013 EVG 4.10 Recipe Linking Linkable recipes define a process on a module. In the following examp

Pagina 20 - Start Up and GUI

Recipe Programming Copyright © 2013 EVG 65 44 4.11 Recipe Code A recipe code identifies a recipe with a specific ID. The recipe code i

Pagina 21

EVG CIMFramework - Core 66 Copyright © 2013 EVG 5 Safety Doors 5.1 Activate Interlock Override The interlock override key is located next

Pagina 22 - 1 System Description

Safety Doors Copyright © 2013 EVG 67 55 5.2 Open Safety Doors After initializing the system, a Request Unlock can be sent to unlock the

Pagina 23 - 1.2 Safety

EVG CIMFramework - Core 68 Copyright © 2013 EVG By default, the state of all safety doors is Closed and Locked. Click Request Unlock or

Pagina 24 - 2 System Startup

Interlock List 4 Copyright © 2013 EVG 1.1 Leak Sensor Below the cooling station and the bond chamber there is a tray with a liquid sensor.

Pagina 25 - Figure 4 - Overview Stations

Safety Doors Copyright © 2013 EVG 69 55 5.3 Close Safety Doors In the following example all safety doors are opened. Figure 67 - Safet

Pagina 26

EVG CIMFramework - Core 70 Copyright © 2013 EVG 6 Analysis Click on the button Analysis in the bottom navigation bar: The Analysis windo

Pagina 27

Analysis Copyright © 2013 EVG 71 66 Logfile Details Double-click on a logfile message to open Logfile Details: Figure 69 - Logfile Det

Pagina 28 - De-embossing Station

EVG CIMFramework - Core 72 Copyright © 2013 EVG 6.3 Performance Tracking This window allows analyzing performance statistics for the entir

Pagina 29

Analysis Copyright © 2013 EVG 73 66 If more than one module is selected for performance tracking, a graph for each module will be disp

Pagina 30 - 30 of 370

EVG CIMFramework - Core 74 Copyright © 2013 EVG 6.4 Reports The Reports window allows collecting and listing certain events and its corres

Pagina 31

Alarms Copyright © 2013 EVG 75 77 7 Alarms 7.1 Overview The Alarms window can be opened by clicking on Alarms (1) in the bottom navigat

Pagina 32

EVG CIMFramework - Core 76 Copyright © 2013 EVG 7.2 Alarm Situation If there is an error, the button in bottom navigation bar and the icon

Pagina 33 - EVG Explorer

I/O Copyright © 2013 EVG 77 88 8 I/O Depending on the module, the I/O displays a list of I/O information and controls (e.g. digital inp

Pagina 34

EVG CIMFramework - Core 78 Copyright © 2013 EVG 9 Shut Down Note: All safety doors have to be closed and locked before shutting down the s

Pagina 35 - 1 Overview

Interlock List Copyright © 2013 EVG 5 11 1.2 Water Flow Sensor The water flow sensor checks the general water flow. Sensor: Flow meter

Pagina 36 - 1.2 Main Area

Shut Down Copyright © 2013 EVG 79 99 5) In EVG Explorer click the shut down button (see below): Figure 77 - Shut down button in EV

Pagina 37 - 1.2.1 Application Groups

EVG CIMFramework - Core 80 Copyright © 2013 EVG History Date Modification by 2010-10-20 First written with SPU, OC, ACS WAA 2011-05-18 Up

Pagina 38 - 1.2.1.1 Maintenance Tools

Shut Down Copyright © 2013 EVG 81 99 EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 TechSupportU

Pagina 39 - 1.2.2 Applications

Bond Module Customer Support Documentation EVG CIMFramework EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1 A-4782 St. F

Pagina 40 - 1.2.2.2 Maintenance Tools

Bond Module 2 Copyright © 2013 EVG Table of Contents 1 Module Description ...

Pagina 41 - 1.2.3.3 Shut Down

Module Description Copyright © 2013 EVG 3 11 5.5 High Voltage ... 56

Pagina 42 - 1.3 Task Bar

Bond Module 4 Copyright © 2013 EVG 1 Module Description 1.1 Wafer Bonding „Wafer-to-wafer“ and „chip-to-wafer“ (or “die to wafer”) are key

Pagina 43 - 1.3.3 Date and Time

Module Description Copyright © 2013 EVG 5 11 1.2 Bond Module The bond module is used to perform wafer bonding processes (as described i

Pagina 44 - 2 “EVG Remote Support” Tool

Bond Module 6 Copyright © 2013 EVG Main components of the bond chamber Figure 4 - Overview main components 1 Wafer bow actuator 2 Piston

Pagina 45 - 2.1 EVG TechSupport offline

Module Description Copyright © 2013 EVG 7 11 1.3 Bond Chuck The substrates are fixed (clamped) on the bond chuck and the bond chuck wil

Pagina 46 - 2.2 EVG TechSupport online

Interlock List 6 Copyright © 2013 EVG 1.3 Over Temperature Sensor The over temperature sensor checks the temperature of the heaters. 1.3

Pagina 47 - 2.4 Requirements

Bond Module 8 Copyright © 2013 EVG 1.4 Safety Refer to Interlock List to find a detailed description about the location and functionality

Pagina 48 - 3 “EVG Manual Copy” Tool

Module Description Copyright © 2013 EVG 9 11 1.4.2 Safety Switches in Cover Clamps (if equipped) Figure 7 - Cover Clamp If th

Pagina 49 - 3.3 Troubleshooting

Bond Module 10 Copyright © 2013 EVG 1.4.3 Facility Problems 1.4.3.1 Missing Water Flow If the water flow is missing a timer will be star

Pagina 50

Process Description Copyright © 2013 EVG 11 22 2 Process Description The following chapters describe processes that can be performed on

Pagina 51

Bond Module 12 Copyright © 2013 EVG Surface activated wafer bonding is also a direct bonding method which uses a special surface preparat

Pagina 52

Process Description Copyright © 2013 EVG 13 22 2.2 Anodic Wafer Bonding Initially reported for joining a metal surface to a glass surfa

Pagina 53

Bond Module 14 Copyright © 2013 EVG 2.3 Adhesive Wafer Bonding Adhesive wafer bonding is a technique using an intermediate layer for bondi

Pagina 54 - Start Up

Process Description Copyright © 2013 EVG 15 22 2.4 Glass Frit Wafer Bonding This type of bond is using as intermediate layer for bondin

Pagina 55 - 1 Start Up

Bond Module 16 Copyright © 2013 EVG 2.5 Eutectic Wafer Bonding This is a wafer bonding process which uses as bonding layer an eutectic all

Pagina 56

Process Description Copyright © 2013 EVG 17 22 Experimental results showed that good quality interfaces are obtained when temperature

Pagina 57 - 1.2 Initialize

Interlock List Copyright © 2013 EVG 7 11 Location: Figure 7 –Bond cover There is another over-temperature sensor (“Temperature switc

Pagina 58

Bond Module 18 Copyright © 2013 EVG 2.6 Transient Liquid Phase (TLP) Wafer Bonding For some applications the process temperatures must be

Pagina 59

Process Description Copyright © 2013 EVG 19 22 2.7 Metal Thermo-compression Wafer bonding Quite often people are wrongly considering th

Pagina 60 - 1.3.1 Disconnected State

Bond Module 20 Copyright © 2013 EVG 3 GUI 3.1 Jobs Click Jobs in the bottom navigation bar: 3.1.1 Overview Stations The overview of all

Pagina 61 - 1.3.3 Ready State

GUI Copyright © 2013 EVG 21 33 3.2 Modules 3.2.1 Bond Module Go to Modules and open the BondModule tab. It contains information about

Pagina 62 - Figure 12 - Maintenance Mode

Bond Module 22 Copyright © 2013 EVG The Parameter frame can contain the following information (depending on system configuration): CoverS

Pagina 63 - 1.3.6 Cleanup State

GUI Copyright © 2013 EVG 23 33 3.2.1.2 Process Information This frame displays information about the current process. This frame is on

Pagina 64 - Figure 14 - Basic Layout

Bond Module 24 Copyright © 2013 EVG It depends on the system configuration which symbols you have in the vacuum system overview: Symbol

Pagina 65 - Status Information

Recipe Programming Copyright © 2013 EVG 25 44 4 Recipe Programming 4.1 Overview Click Recipes in the bottom navigation bar: The Recip

Pagina 66 - Navigation Bar

Bond Module 26 Copyright © 2013 EVG 4.2 Recipes The recipe defines all necessary parameters for processing substrates (e.g. temperature, p

Pagina 67 - 2.1 Jobs

Recipe Programming Copyright © 2013 EVG 27 44 Sequence Recipe Editor The sequence recipe Bond Substrates describes all parameters neces

Pagina 68 - 2.1.1 Overview Stations

Interlock List 8 Copyright © 2013 EVG 1.4 EMO Button The Emergency OFF Button (EMO Button) shuts down the system immediately. Switch: Eme

Pagina 69 - 2.1.1.1 Station Status

Bond Module 28 Copyright © 2013 EVG 4.2.1 Edit Bond Substrates Recipe 1) To create a new recipe step, drag and drop it to a blank line:

Pagina 70 - Figure 21 - Slot States

Recipe Programming Copyright © 2013 EVG 29 44 4.2.1.1 Move Recipe Step 1) Drag and drop a recipe step to the desired position. In the

Pagina 71 - Figure 22 - Overview Jobs

Bond Module 30 Copyright © 2013 EVG 4.3 Recipe Steps This chapter lists all recipe steps available for the bond chamber. Note: Available

Pagina 72 - 2.2 Modules

Recipe Programming Copyright © 2013 EVG 31 44 4.3.1 Heater Top and bottom heaters are used to reach a certain temperature in the bond

Pagina 73 - 2.3 Recipes

Bond Module 32 Copyright © 2013 EVG 4.3.1.2 Wait Temperature With the wait temperature command, the system waits until the specified temp

Pagina 74 - 2.4 System

Recipe Programming Copyright © 2013 EVG 33 44 4.3.1.3 Preheat The preheat command is used to set the pre conditioned temperature and t

Pagina 75 - 2.4.1 Overview

Bond Module 34 Copyright © 2013 EVG 4.3.1.4 Equalize With this recipe command the temperature of top and bottom heater can be equalized w

Pagina 76 - Figure 27 - System Frame

Recipe Programming Copyright © 2013 EVG 35 44 4.3.2 Vacuum System Most wafer bonding processes require to be performed under vacuum. T

Pagina 77

Bond Module 36 Copyright © 2013 EVG 4.3.2.2 Purge With the purge command the chamber will be filled with different types of gases after e

Pagina 78 - 2.4.2 Safety Doors

Recipe Programming Copyright © 2013 EVG 37 44 4.3.2.3 Evacuate-Purge With this recipe command pressure or flow can be controlled in th

Pagina 79 - 2.4.3 Tooling Profiles

Circuit Diagrams Copyright © 2013 EVG 9 22 2 Circuit Diagrams The following figure shows an example electronic drawing of an interlock

Pagina 80 - 2.4.4 Facility Management

Bond Module 38 Copyright © 2013 EVG 4.3.2.4 Wait Pressure With the wait pressure command, the system waits until the specified vacuum in

Pagina 81 - 2.4.5 Tracking

Recipe Programming Copyright © 2013 EVG 39 44 4.3.2.5 Purge Clean Using this recipe step will activate the purge clean function. No

Pagina 82 - 2.5 Setup

Bond Module 40 Copyright © 2013 EVG 4.3.3 General 4.3.3.1 Flags With this recipe command the wafer separation flags between the top and

Pagina 83 - Properties

Recipe Programming Copyright © 2013 EVG 41 44 4.3.3.3 Timer With the timer command the system keeps the adjusted conditions (e.g. temp

Pagina 84 - 2.5.2 Light Tower Settings

Bond Module 42 Copyright © 2013 EVG 4.3.3.4 Monitoring With this recipe command the module parameters can be observed. It also can be che

Pagina 85 - 3.1 Job Controls

Recipe Programming Copyright © 2013 EVG 43 44 4.3.4 Piston The piston applies the pressure necessary for the process. The piston recip

Pagina 86 - 3.2 Clean Up (optional)

Bond Module 44 Copyright © 2013 EVG 4.3.4.3 Wait Force With the wait force command, the system waits until the specified force is reached

Pagina 87 - 3.3 Add Job

Recipe Programming Copyright © 2013 EVG 45 44 4.3.5 Voltage The following recipe steps are available if the system is equipped with a

Pagina 88 - Figure 38 - Add Job Window

Bond Module 46 Copyright © 2013 EVG 4.3.5.2 Wait Current With the wait current command the system will check if the current passes the li

Pagina 89

Recipe Programming Copyright © 2013 EVG 47 44 4.3.5.3 Wait Charge With this recipe command the bond system is accumulating the charge

Pagina 90 - 3.4 Execute Job

Interlock List 10 Copyright © 2013 EVG History Date Modification by 2007-10-02 First written with GCA HMA 2010-04-06 Formatted and update

Pagina 91

Bond Module 48 Copyright © 2013 EVG 4.3.5.4 Check Resistance With the check resistance command the substrate-stack resistance can be chec

Pagina 92 - 4.1 Recipe Namespace

High Level Menu Copyright © 2013 EVG 49 55 5 High Level Menu Click the bond module icon to open the context menu (high level): Detai

Pagina 93 - 4.1.3 Delete Namespace

Bond Module 50 Copyright © 2013 EVG The module mode is indicated by its border color. Click the module to find maintenance mode high leve

Pagina 94 - 4.2 Recipe Overview

High Level Menu Copyright © 2013 EVG 51 55 5.1 Cover 5.1.1 Automatic Cover Open Cover Open the bond module cover. Close Cover Close

Pagina 95 - 4.2.1 Select Namespace

Bond Module 52 Copyright © 2013 EVG 5.2 Heater 5.2.1 Set Temperature Set the temperature of a selected heater to apply heating. 1) C

Pagina 96 - 4.2.2 Select Single Recipe

High Level Menu Copyright © 2013 EVG 53 55 5.3 Piston 5.3.1 Piston Down Move the piston down. 1) Enter the setpoint for the pisto

Pagina 97 - Figure 48 - Common Task View

Bond Module 54 Copyright © 2013 EVG 5.4 Vacuum System 5.4.1 Evacuate Evacuate the bond chamber. 1) Select the mode (“Evacuate off”/“

Pagina 98 - Figure 50 - Common Task View

High Level Menu Copyright © 2013 EVG 55 55 5.4.3 Evacuate – Purge Evacuate – Purge the bond chamber. Figure 41 Figure 42 1) Selec

Pagina 99 - 4.3 Create New Recipe

Bond Module 56 Copyright © 2013 EVG 5.4.4 Leak Rate Check Check the leak rate of the bond chamber. 1) Enter a target pressure for the

Pagina 100 - Figure 54 - Sample Recipe

High Level Menu Copyright © 2013 EVG 57 55 5.6 Flags 5.6.1 Flags Out Move the flags out (or in). 1) Select the flags that should

Pagina 101 - 4.3.4 Recipe Flow Diagram

Circuit Diagrams Copyright © 2013 EVG 11 22 EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 TechS

Pagina 102 - 4.3.5 Common Task View

Bond Module 58 Copyright © 2013 EVG 5.8 Wafer Bow 5.8.1 Waferbow On Activate wafer bow function. 5.8.2 Adjust Waferbow Adjust the waf

Pagina 103

High Level Menu Copyright © 2013 EVG 59 55 5.9 Resistance 5.9.1 Get Resistance Display the measured resistance. Figure 44 191 of

Pagina 104 - 4.4 Edit Recipe

Bond Module 60 Copyright © 2013 EVG 6 Recorder Software 6.1 General This software allows to record and save all process parameters. Afte

Pagina 105 - 4.4.3 Recipe Command Menu

Recorder Software Copyright © 2013 EVG 61 66 6.2 Choose Parameters Choose the parameters which should be shown in the left scale. For

Pagina 106 - 10 buffer station slots:

Bond Module 62 Copyright © 2013 EVG Press the left mouse button on the colour field for more “Graph Settigs” of the chosen value. Followi

Pagina 107 - 4.4.3.4 Copy Recipe Command

Recorder Software Copyright © 2013 EVG 63 66 Use “Settings” – “Basic Settings” or press “Ctrl” + “S” on the keyboard to adjust the bas

Pagina 108 - 4.4.4 Context Menu

Bond Module 64 Copyright © 2013 EVG 6.3 Measure Bars With the measure bar it is possible to find exact values of the visible graphs. 6.3.

Pagina 109 - 4.4.6 Link Recipe Commands

Recorder Software Copyright © 2013 EVG 65 66 6.3.2 Move Measure Bar Move the mouse over a measure bar. The mouse button will change in

Pagina 110 - 4.5 Open Recipe

Bond Module 66 Copyright © 2013 EVG 6.4 Zoom Draw a rectangle over the part which should be zoomed with the mouse pointer: There are four

Pagina 111 - 4.6 Save Recipe

Recorder Software Copyright © 2013 EVG 67 66 6.5 More functions of the recorder Software 6.5.1 Grids Choose the view of the grids. Cho

Pagina 112 - 4.7 Export Recipe

General Information Customer Support Documentation EVG EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1A-4782 St. Florian/Inn

Pagina 113 - 4.8 Delete Recipe

Start Up and GUI Customer Support Documentation EVG520 & EVG520IS EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1 A-

Pagina 114 - 4.9 Recipe Validation

Bond Module 68 Copyright © 2013 EVG 6.5.3 “Printing” Find the buttons “Print”, “Print Preview” and “Print Setup” at menu “Printing” in th

Pagina 115 - 4.10 Recipe Linking

Recorder Software Copyright © 2013 EVG 69 66 History Date Modification by 2011-11-18 First written WAA 2013-08-14 Updated screenshots,

Pagina 116 - 4.11 Recipe Code

Bond Module 70 Copyright © 2013 EVG EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 TechSupportUS@EV

Pagina 117 - 5 Safety Doors

Maximum Piston Force Customer Support Documentation EVG5xx EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1A-4782 St. Florian/I

Pagina 118 - 5.2 Open Safety Doors

Maximum Piston Force 2 Copyright © 2010 EVG Table of Contents 1 Maximum Piston Force ...

Pagina 119

Maximum Piston Force Copyright © 2011 EVG 3 111 Maximum Piston Force The following table provides benchmark numbers for orientation what

Pagina 120 - 5.3 Close Safety Doors

Maximum Piston Force 4 Copyright © 2010 EVG History Date Modification by 2010-03-18 First written WAA 2011-10-05 Updated values with

Pagina 121 - 6 Analysis

Maximum Piston Force Copyright © 2011 EVG 5 11 EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 TechS

Pagina 122 - 6.2 DataValue State

Preventive Maintenance Manual Customer Support Documentation EVG520 EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1A-4782

Pagina 123 - 6.3 Performance Tracking

Preventive Maintenance Manual 2 Copyright © 2012 EVG Table of Contents 1 Note to the User...

Pagina 124 - 124 of 370

Start Up and GUI 2 Copyright © 2012 EVG Table of Contents 1 System Description ...

Pagina 125 - 6.4 Reports

Note to the User Copyright © 2012 EVG 3 115 Monthly Maintenance ...89 5.1 B

Pagina 126 - 7 Alarms

Preventive Maintenance Manual 4 Copyright © 2012 EVG 6.4 TC Wafer Test ... 131 7 Ann

Pagina 127 - 7.2 Alarm Situation

Note to the User Copyright © 2012 EVG 5 111 Note to the User HAZARDOUS AREATo be opened by trained andauthorized personnel only!CAUTION!

Pagina 128 - 8.1 I/O Axis Field

Preventive Maintenance Manual 6 Copyright © 2012 EVG 2 Safety • The equipment represents state-of-the-art technology and optimum operationally r

Pagina 129 - 9 Shut Down

Daily Maintenance Copyright © 2012 EVG 7 333 Daily Maintenance 3.1 Control Cabinet EVG520IS front view 1 Mainswitch Rack 2 Power Sup

Pagina 130 - Shut Down

Preventive Maintenance Manual 8 Copyright © 2012 EVG 3.2 Main Pressure The Main Pressure is permanently checked by the software. There must be a

Pagina 131 - History

Daily Maintenance Copyright © 2012 EVG 9 333.3 Process Gases (Purge Gas) The purge gas is not permanently checked by the software! Check

Pagina 132 - EV Group Support:

Preventive Maintenance Manual 10 Copyright © 2012 EVG Figure 3 - Purge Gas Regulator Range: 0-2 bar (8 inch system) Range: 0-1,3 bar (12 inch

Pagina 133 - Bond Module

Daily Maintenance Copyright © 2012 EVG 11 33 Poisonous Gases Flammable Gases Oxidizer Gases 218 of 370

Pagina 134

Preventive Maintenance Manual 12 Copyright © 2012 EVG 3.4 Bond Tools Visually inspect the bond tool surface. There should be no deposits or scra

Pagina 135 - Module Description

System Description Copyright © 2012 EVG 3 11 1 System Description 1.1 System Layout Figure 1 - System Layout 1 Bond Module 2 Signal

Pagina 136 - 1 Module Description

Daily Maintenance Copyright © 2012 EVG 13 333.4.1 Bond Tool Insert The bond tool insert should have the same thickness (8mm) all over th

Pagina 137 - 1.2 Bond Module

Preventive Maintenance Manual 14 Copyright © 2012 EVG c) Bond tool insert thickness = measured value – wafer thickness e.g. measured value 9,

Pagina 138 - 138 of 370

Daily Maintenance Copyright © 2012 EVG 15 333.5 Flags Make a visual inspection of the flags on the bond tools. Ensure that the flags are

Pagina 139 - 1.3 Bond Chuck

Preventive Maintenance Manual 16 Copyright © 2012 EVG 3.6 Clamping Feet 1) Ensure that the clamping feet mechanism is working smoothly and all

Pagina 140 - 1.4 Safety

Daily Maintenance Copyright © 2012 EVG 17 333.7 Clamping Force Note: Wrong adjusted clamp force can cause misalignment during the bondi

Pagina 141 - Figure 7 - Cover Clamp

Preventive Maintenance Manual 18 Copyright © 2012 EVG 3.7.2 Prepare Bondchuck Figure 12 - Bondchuck 1 Bondchuck 2 Desk The Bondchuck

Pagina 142 - 1.4.3 Facility Problems

Daily Maintenance Copyright © 2012 EVG 19 333.7.3 Prepare Clamp: Move Flag / Clamp Inside Move the Clamp towards the center of the Bondc

Pagina 143 - 2 Process Description

Preventive Maintenance Manual 20 Copyright © 2012 EVG 3.7.5 Install Spring Balance Figure 15 - Installing Spring Balance 3.7.6 Measurement •

Pagina 144

Daily Maintenance Copyright © 2012 EVG 21 33 • Insert the Measurement plate between the Flag and the Bondchuck: Figure 17 - Insert Meas

Pagina 145 - 2.2 Anodic Wafer Bonding

Preventive Maintenance Manual 22 Copyright © 2012 EVG 3.7.8 Adjustment of Clamping Force Figure 18 - Grub screw The grub screw adjusts the hei

Pagina 146 - 2.3 Adhesive Wafer Bonding

Start Up and GUI 4 Copyright © 2012 EVG 1.1.1 User Interface The keyboard and trackball on the user interface can be used to control the

Pagina 147 - 2.4 Glass Frit Wafer Bonding

Daily Maintenance Copyright © 2012 EVG 23 333.7.9 Check the clamping force with a Force Gauge The appropriate clamping force range depen

Pagina 148 - 2.5 Eutectic Wafer Bonding

Preventive Maintenance Manual 24 Copyright © 2012 EVG Figure 22 - Front view 1 Table 2 Force Gauge 3 Regulator The appropriate clamping force

Pagina 149 - Process Description

Daily Maintenance Copyright © 2012 EVG 25 33Measurement: Turn the regulator until the measurement plate fits under the flag. The measurem

Pagina 150 - 150 of 370

Preventive Maintenance Manual 26 Copyright © 2012 EVG Figure 20 – Clamping force of 8 N 3.8 Clamping glasses Make a visual insp

Pagina 151

Weekly Maintenance Copyright © 2012 EVG 27 444 Weekly Maintenance 4.1 Before starting Weekly Maintenance Perform daily maintenance as de

Pagina 152 - 3.1 Jobs

Preventive Maintenance Manual 28 Copyright © 2012 EVG Note: The increase factor depends on the system. Use factor 10 for 40kN and factor 16 fo

Pagina 153 - 3.2 Modules

Weekly Maintenance Copyright © 2012 EVG 29 44 MAC valve (old systems) SMC valve (new systems) In order to apply piston pressure (=app

Pagina 154 - 154 of 370

Preventive Maintenance Manual 30 Copyright © 2012 EVG 4.3.1.2 Applying Piston Pressure in Manual Mode • The pressure cover has to be closed and

Pagina 155 - Figure 17 - Vacuum System

Weekly Maintenance Copyright © 2012 EVG 31 444.3.1.3 Troubleshooting Max. Pressure cannot be achieved or hydraulic pressure is OFF • In

Pagina 156 - Designation

Preventive Maintenance Manual 32 Copyright © 2012 EVG 4.3.1.4 Hydraulic System Maintenance Figure 24 - Hydraulic System Note: Red circle: Pres

Pagina 157 - 4 Recipe Programming

System Startup Copyright © 2012 EVG 5 22 2 System Startup Figure 3 - Main Switch 1) Turn the main switch on the monitor (1) fully

Pagina 158 - 4.2 Recipes

Weekly Maintenance Copyright © 2012 EVG 33 444.3.1.5 Filling / Bleeding the hydraulic system Figure 25 Filling bleeding of the upper h

Pagina 159 - Sequence Recipe Editor

Preventive Maintenance Manual 34 Copyright © 2012 EVG Filling / bleeding the 2nd hydraulic circuit 1) In order to fill the lower hydraulic circu

Pagina 160

Weekly Maintenance Copyright © 2012 EVG 35 44 6) Disconnect the transparent hose leading to the manual shutoff-valve and connect a funne

Pagina 161 - 4.2.1.1 Move Recipe Step

Preventive Maintenance Manual 36 Copyright © 2012 EVG 7) Fill the funnel with hydraulic fluid and open the shutoff-valve. 8) Now connect a sho

Pagina 162 - 4.3 Recipe Steps

Weekly Maintenance Copyright © 2012 EVG 37 444.3.2 Hydraulic System Upgrade (currently used) 4.3.2.1 Schematics Without back pressure c

Pagina 163 - 4.3.1 Heater

Preventive Maintenance Manual 38 Copyright © 2012 EVG With backpressure control Figure 31 - Hydraulic System with backpressure control Note: A

Pagina 164 - 4.3.1.2 Wait Temperature

Weekly Maintenance Copyright © 2012 EVG 39 444.3.2.2 New Hydraulic System Function description Other than on the old hydraulic system, t

Pagina 165 - 4.3.1.3 Preheat

Preventive Maintenance Manual 40 Copyright © 2012 EVG Schematics without backpressure control Figure 32 - Hydraulic System without backpressure

Pagina 166 - 4.3.1.4 Equalize

Weekly Maintenance Copyright © 2012 EVG 41 44 Schematics with backpressure control Figure 33 - Hydraulic System with backpressure contro

Pagina 167 - 4.3.2 Vacuum System

Preventive Maintenance Manual 42 Copyright © 2012 EVG 4.3.2.3 Installation of the Upgrade Components Following part numbers (bill of materials)

Pagina 168 - 4.3.2.2 Purge

Start Up and GUI 6 Copyright © 2012 EVG 3 GUI After initializing the system, the Overview Jobs should look like below. Figure 4 - Overvie

Pagina 169 - 4.3.2.3 Evacuate-Purge

Weekly Maintenance Copyright © 2012 EVG 43 44 Remove Top Cap Figure 35 - Top Cap Align hole in the piston rod to the hole in the cap an

Pagina 170 - 4.3.2.4 Wait Pressure

Preventive Maintenance Manual 44 Copyright © 2012 EVG Loosen center bolt and take square plate off Figure 37 - Square Plate Install piston rod

Pagina 171

Weekly Maintenance Copyright © 2012 EVG 45 44 Note: Make sure to hold the piston rod in position to not tear the vacuum bellows). Then al

Pagina 172 - 4.3.3 General

Preventive Maintenance Manual 46 Copyright © 2012 EVG Removing of obsolete parts Some components are not necessary with the new hydraulic-system

Pagina 173 - 4.3.3.3 Timer

Weekly Maintenance Copyright © 2012 EVG 47 44Changes on the pneumatic system Please refer to schematics section 2.1.1 and 2.1.2 and this

Pagina 174 - 4.3.3.4 Monitoring

Preventive Maintenance Manual 48 Copyright © 2012 EVG Pneumatic connections on the cylinder Figure 43 - Pneumatic Connections 1 Connect the “

Pagina 175 - 4.3.4 Piston

Weekly Maintenance Copyright © 2012 EVG 49 444.3.2.4 Using the hydrauling unit Settings Piston up pressure (1): • 6bar • to be adjusted

Pagina 176 - 4.3.4.3 Wait Force

Preventive Maintenance Manual 50 Copyright © 2012 EVG Piston low pressure (2): • with 1/10 pressure-converter (SAP#10022086):  0,2bar • with

Pagina 177 - 4.3.5 Voltage

Weekly Maintenance Copyright © 2012 EVG 51 44Maximum stack height measurement: 1) 20/40kN systems (cylinder diam. 100mm) • SAP# 1003256

Pagina 178 - 4.3.5.2 Wait Current

Preventive Maintenance Manual 52 Copyright © 2012 EVG Without wafer bow unit: Set the ring to its very high position and proceed like listed abo

Pagina 179 - 4.3.5.3 Wait Charge

GUI Copyright © 2012 EVG 7 33 History Date Modification by 2012-02-29 First written HBA 2012-06-05 Updated GUI HBA 2013-10-10 Formatte

Pagina 180 - 4.3.5.4 Check Resistance

Weekly Maintenance Copyright © 2012 EVG 53 44 Without wafer bow equipped: Set ring to its very lower position and proceed with measuremen

Pagina 181 - 5 High Level Menu

Preventive Maintenance Manual 54 Copyright © 2012 EVG Tech tips hydraulic-cylinders with wafer bow unit: Never set the stack-height above 20mm a

Pagina 182

Weekly Maintenance Copyright © 2012 EVG 55 44 load-cell (if equipped): Figure 50 - Load Cell Check through the plexi-glass window and m

Pagina 183 - 5.1 Cover

Preventive Maintenance Manual 56 Copyright © 2012 EVG 4.4 High Voltage Any use by unauthorized personnel or careless handling may increase the p

Pagina 184 - 5.2 Heater

Weekly Maintenance Copyright © 2012 EVG 57 444.5 Cover Clamps Check the pneumatic connection of the cover clamps for cracks and leakages

Pagina 185 - 5.3 Piston

Preventive Maintenance Manual 58 Copyright © 2012 EVG Status of the cover clamps: clamped and locked unclamped and locked unclamped and unloc

Pagina 186 - 5.4 Vacuum System

Weekly Maintenance Copyright © 2012 EVG 59 44 The end switches are wired in series (from cover clamp 1 -> 4). If one end switch is not

Pagina 187 - Figure 41

Preventive Maintenance Manual 60 Copyright © 2012 EVG 4.6 Wafer Bow 4.6.1 Adjust Wafer Bow Pin Figure 54 - Overview Wafer Bow Scale 1 Locking

Pagina 188 - 5.5 High Voltage

Weekly Maintenance Copyright © 2012 EVG 61 44 1) Prepare wafer bow pin calibration tool Figure 55 - Wafer Bow Pin Calibration Tool 268

Pagina 189 - 5.7 Recorder

Preventive Maintenance Manual 62 Copyright © 2012 EVG 2) Prepare bond chamber 3) Load bond chuck 4) Remove blanking flange on bond cover.

Pagina 190 - 5.8 Wafer Bow

Start Up and GUI 8 Copyright © 2012 EVG EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 TechSupportU

Pagina 191 - 5.9 Resistance

Weekly Maintenance Copyright © 2012 EVG 63 44 5) Open Cover and insert Calibration Tool in opening. (Second person shout hold the Calibr

Pagina 192 - 6 Recorder Software

Preventive Maintenance Manual 64 Copyright © 2012 EVG Wafer bow overlap: 3mm (use a depth gauge to check!) Figure 56 - Check Wafer Bow overlap

Pagina 193 - 6.2 Choose Parameters

Weekly Maintenance Copyright © 2012 EVG 65 444.6.1.3 CAN System To activate wafer bow pin press high level command “Wafer Bow Pin”. To d

Pagina 194

Preventive Maintenance Manual 66 Copyright © 2012 EVG 3) Open the 3 setscrews on the adjustment ring hold the bottom-part of the adjustment rin

Pagina 195 - Recorder Software

Weekly Maintenance Copyright © 2012 EVG 67 444.7 Uniformity Check 4.7.1 Pressure Film Test Needed equipment: • 2 SI Wafer with blank s

Pagina 196 - 6.3 Measure Bars

Preventive Maintenance Manual 68 Copyright © 2012 EVG Figure 58 - SI Wafer - Pressure Films – Chuck Finally place the second SI Wafer on the c

Pagina 197 - 6.3.3 Delete Measure Bar

Weekly Maintenance Copyright © 2012 EVG 69 44 Figure 60 - Pressure Film Test Result Place the bond chuck in the chamber and apply a pi

Pagina 198 - 6.4 Zoom

Preventive Maintenance Manual 70 Copyright © 2012 EVG 4.7.2 Check Flatness Check the flatness of the Pressure Insert and the Bond Chuck with a s

Pagina 199 - 6.5.2 File Info

Weekly Maintenance Copyright © 2012 EVG 71 444.7.3 Heater Flatness 4.7.3.1 Bottom Heater Make a visual check of the Heaters. Check the

Pagina 200 - 6.5.5 Save / Open

Preventive Maintenance Manual 72 Copyright © 2012 EVG Figure 64 - Bottom Heater The gap between the heater and the straight edge can be measure

Pagina 201

De-embossing Station Customer Support Documentation EVG 520 EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1A-4782 St. Florian/

Pagina 202

Weekly Maintenance Copyright © 2012 EVG 73 444.7.3.2 Top Heater Make a visual check of the top heater. Check the flatness of the heater

Pagina 203 - Maximum Piston Force

Preventive Maintenance Manual 74 Copyright © 2012 EVG 4.7.5 Compliant Layer Graphite 6” Make a visual check of the compliant layer graphite. Mak

Pagina 204

Weekly Maintenance Copyright © 2012 EVG 75 444.8 Flag Pulling Mechanism Manually activate the flag pulling mechanism: Figure 68

Pagina 205 - 1 Maximum Piston Force

Preventive Maintenance Manual 76 Copyright © 2012 EVG 4.8.1 Adjustment of Flags Perform the following steps for all three flags: Figure 70 - Fl

Pagina 206

Weekly Maintenance Copyright © 2012 EVG 77 444.8.1.2 Flag Orientation Make sure that the front end of the flag (1) is slightly higher th

Pagina 207

Preventive Maintenance Manual 78 Copyright © 2012 EVG 4.9 Pressure Insert Required tools: Figure 74 - Compliant Layer Graphite 6” Figure 75 -

Pagina 208 - 208 of 370

Weekly Maintenance Copyright © 2012 EVG 79 44 Replace the compliant graphite foils of the pressure disc: 1) If the System is an EVG520IS

Pagina 209

Preventive Maintenance Manual 80 Copyright © 2012 EVG 6) Fix New Compliant Layer Graphite and Quartz Glass Pressure Disc with pressure disc cla

Pagina 210 - Note to the User

Weekly Maintenance Copyright © 2012 EVG 81 44 Remove disc: It is easier to remove the four red marked clamps by using a small screwdriver

Pagina 211 - 4 Copyright © 2012 EVG

Preventive Maintenance Manual 82 Copyright © 2012 EVG 4.9.1 Adjustment of Pressure Disc Adjust the pressure disc as shown in Figure 81 and Figur

Pagina 212 - 1 Note to the User

De-embossing Station 2 Copyright © 2012 EVG Table of Contents 1 Process Flow for the De-embossing ...

Pagina 213 - 2 Safety

Weekly Maintenance Copyright © 2012 EVG 83 444.10 Cleaning For all cleaning processes the entire EVG5xx system must be switched off, and

Pagina 214 - 3 Daily Maintenance

Preventive Maintenance Manual 84 Copyright © 2012 EVG 4.11 Turbo Pump – Vacuum System The following Turbo Pumps are used on the EVG5xx systems (

Pagina 215 - 3.2 Main Pressure

Weekly Maintenance Copyright © 2012 EVG 85 44 For troubleshooting refer to the OEM manual or contact EV Group. 292 of 370

Pagina 216 - Daily Maintenance

Preventive Maintenance Manual 86 Copyright © 2012 EVG 4.12 Cooling Lines – Water System Check the cooling lines for any damage or leakage: Figu

Pagina 217 - 3.3.1 Allowed Gases

Weekly Maintenance Copyright © 2012 EVG 87 44 Figure 85 - Water System 294 of 370

Pagina 218 - 218 of 370

Preventive Maintenance Manual 88 Copyright © 2012 EVG 4.13 Over Temperature Safety Devices Disconnecting the thermocouples at these devices must

Pagina 219 - 3.4 Bond Tools

Monthly Maintenance Copyright © 2012 EVG 89 555 Monthly Maintenance 5.1 Before starting Monthly Maintenance Perform weekly maintenance a

Pagina 220 - 3.4.1 Bond Tool Insert

Preventive Maintenance Manual 90 Copyright © 2012 EVG 5.3 Tool Detection Visually check the tool detection. Position of Tool Detection Sensors (

Pagina 221 - Figure 7

Monthly Maintenance Copyright © 2012 EVG 91 555.4 Piston Motion Check the movement of the piston. The motion of the piston has to be smo

Pagina 222 - 3.5 Flags

Preventive Maintenance Manual 92 Copyright © 2012 EVG 3) Put the Load Cells into the chamber (use the adjustment plate) and thread the cables b

Pagina 223 - 3.6 Clamping Feet

General Information 2 Copyright © 2012 EVG Table of Contents 1 Note to the User...

Pagina 224 - 3.7 Clamping Force

Process Flow for the De-embossing Copyright © 2012 EVG 3 111 Process Flow for the De-embossing 1) Load substrate to Bond Chuck. 2) Inser

Pagina 225 - 3.7.2 Prepare Bondchuck

Monthly Maintenance Copyright © 2012 EVG 93 55 4) Close the cover. Take care at the threaded cables! 5) Connect the measuring tool (de

Pagina 226

Preventive Maintenance Manual 94 Copyright © 2012 EVG 7) Open the “Jobs” –window in the system software. Point with the mouse onto the Chamber

Pagina 227 - 3.7.6 Measurement

Monthly Maintenance Copyright © 2012 EVG 95 555.5.2 Load Cell Test UV Bond Module 1) Open bond module cover. Figure 98 - Load Cell Tes

Pagina 228 - 3.7.7 Clamping Force

Preventive Maintenance Manual 96 Copyright © 2012 EVG 3) Put the Load Cells into the chamber (use the adjustment plate) and thread the cables b

Pagina 229 - Figure 20 - Clamping arm

Monthly Maintenance Copyright © 2012 EVG 97 55 5) Remove the glass-plate (if installed) Figure 102 - Remove glass plate 6) Close the

Pagina 230 - Figure 21 - Top view

Preventive Maintenance Manual 98 Copyright © 2012 EVG 8) The display on the measuring tool must look as shown in below (depends on the measurin

Pagina 231 - Figure 18- Force Gauge

Monthly Maintenance Copyright © 2012 EVG 99 55 10) Enter the force into field “Setpoint” and press “OK” to confirm. Figure 106 - Load C

Pagina 232 - Measurement:

Preventive Maintenance Manual 100 Copyright © 2012 EVG 5.7 Check Voltage, Start/Stop, EMO, Mainswitch 5.7.1 Voltage Check that the three phases

Pagina 233 - 3.8 Clamping glasses

Monthly Maintenance Copyright © 2012 EVG 101 555.7.3 Check EMO Button Check if the emergency stop is functioning correctly: Pushing the

Pagina 234 - 4 Weekly Maintenance

Preventive Maintenance Manual 102 Copyright © 2012 EVG 5.8 Vacuum System Check the functionality of the Vacuum System, depending on the vacuum s

Pagina 235 - 28 Copyright © 2012 EVG

De-embossing Station 4 Copyright © 2012 EVG History Date Modification by 2012-10-09 First written STM 31 of 370

Pagina 236 - Weekly Maintenance

Monthly Maintenance Copyright © 2012 EVG 103 55 Notice: Vacuum System is customized. The Vacuum is permanently checked by the software. E

Pagina 237 - Parameters

Preventive Maintenance Manual 104 Copyright © 2012 EVG • Purge 1 • Purge 2 • Purge 2 with set point in ccm/min • Purge 3 • Purge Off • Vent •

Pagina 238 - Max. Pressure cannot be kept

Monthly Maintenance Copyright © 2012 EVG 105 555.9 Safety Valve To check the function of the safety valve, increase the pressure on the

Pagina 239 - Figure 24 - Hydraulic System

Preventive Maintenance Manual 106 Copyright © 2012 EVG Figure 115 1 Cap nut 2 Baffle 3 Counter nut 5.10 Gauges The following Gauges are used

Pagina 240 - Figure 26

Monthly Maintenance Copyright © 2012 EVG 107 555.11 Roughing Pump Following Roughing Pumps are used on the EVG5xx systems (depends on va

Pagina 241 - Figure 27

Preventive Maintenance Manual 108 Copyright © 2012 EVG 5.12.2 Close Cover Check if the status of “Cover” (1) changes from “open” to “closed” whe

Pagina 242 - Figure 28

Monthly Maintenance Copyright © 2012 EVG 109 55 Figure 118 - Leakage Sensors 1 Paper Strip 2 Potentiometer

Pagina 243 - Figure 29

Preventive Maintenance Manual 110 Copyright © 2012 EVG 5.14 Water filter Open the water filter and clean it. If there are any deposits in the si

Pagina 244 - 4.3.2.1 Schematics

Monthly Maintenance Copyright © 2012 EVG 111 555.16.1 Adjust Water Flow Figure 120 - Flow Meter 1) Close and open each flow meter t

Pagina 245 - With backpressure control

Preventive Maintenance Manual 112 Copyright © 2012 EVG 5.17 Cooling Chucks 5.17.1 Bottom Side Cooling Chuck Turn the Bottom Cooling On/Off and

Pagina 246 - Function description

Process Flow for the De-embossing Copyright © 2012 EVG 5 11 EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 3

Pagina 247 - 40 Copyright © 2012 EVG

Monthly Maintenance Copyright © 2012 EVG 113 555.17.1.1 Adjust Endswitches – Bottom Cooling Figure 122 - Endswitches for "Cooling

Pagina 248

Preventive Maintenance Manual 114 Copyright © 2012 EVG On the newer systems only one end switch (3) is used for ON/OFF. 33321 of 370

Pagina 249 - Components

Monthly Maintenance Copyright © 2012 EVG 115 55 To adjust the end switch press the button (4) and turn the cooling on and off. Check th

Pagina 250 - Figure 35 - Top Cap

Preventive Maintenance Manual 116 Copyright © 2012 EVG 5.17.2 Top Side Cooling Chuck 1) Optical Check of the System Figure 123 2) Check if l

Pagina 251 - Figure 38 - Piston Rod

Monthly Maintenance Copyright © 2012 EVG 117 555.17.3 Cooling Time Check the Cooling Time of the system. 1) Load bond chuck with wafer

Pagina 252

Preventive Maintenance Manual 118 Copyright © 2012 EVG 5.18 UV-Light Integrator Adjustment 5.18.1 Check Assembling of UV Sensor 1) Disassemble

Pagina 253 - Removing of obsolete parts

Monthly Maintenance Copyright © 2012 EVG 119 55 2) Put the filter into the device. It does not matter which side up. 3) Mount the pla

Pagina 254 - Figure 42 - Separation Tank

Preventive Maintenance Manual 120 Copyright © 2012 EVG 5.18.2 Mount Sensor to the Light House 1) Mount the Sensor to the Light House like shown

Pagina 255 - 48 Copyright © 2012 EVG

Monthly Maintenance Copyright © 2012 EVG 121 555.18.3 Voltage Input Adjustment Note: For the adjustment please make sure that a new lam

Pagina 256 - Settings

Preventive Maintenance Manual 122 Copyright © 2012 EVG 5.18.4 Monitor Signal Adjustment 1) Use external measurement tool to measure the real in

Pagina 257 - 50 Copyright © 2012 EVG

EVG Explorer Customer Support Documentation EVG EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1A-4782 St. Florian/Inn 3

Pagina 258 - Figure 46 - Apply Caliper

Monthly Maintenance Copyright © 2012 EVG 123 55 5) Calculate new value for “LightIntegratorFactor” by using the following formula: Curr

Pagina 259 - 52 Copyright © 2012 EVG

Preventive Maintenance Manual 124 Copyright © 2012 EVG 5.19 Over Temperature Switch Check the function of the over temperature sensors. 5.19.1

Pagina 260 - Figure 48 - Apply Caliper

Monthly Maintenance Copyright © 2012 EVG 125 555.19.2 Bottom side Figure 125 - Over Temperature Switch Bottom Side Disconnecting the o

Pagina 261 - Tech tips

Preventive Maintenance Manual 126 Copyright © 2012 EVG 6 Quarterly Maintenance 6.1 Checking Bond module and chuck Make a visual check of the Bon

Pagina 262 - Figure 50 - Load Cell

Quarterly Maintenance Copyright © 2012 EVG 127 66 Figure 127 - EVG Polish Procedure 4) After 20 circles clean up chuck insert and ston

Pagina 263 - 4.4 High Voltage

Preventive Maintenance Manual 128 Copyright © 2012 EVG Figure 129 - EVG Polish Procedure 4) After 20 circles clean up chuck insert and stone

Pagina 264 - 4.5 Cover Clamps

Quarterly Maintenance Copyright © 2012 EVG 129 666.2.3.2 Thermo Chuck The thermo chuck maintenance has to be done weekly. Figure 131 -

Pagina 265 - 58 Copyright © 2012 EVG

Preventive Maintenance Manual 130 Copyright © 2012 EVG 6.3.2 How to adjust the temperature offset To adjust the heater offset click on: Options\

Pagina 266 - 4.5.1 Working principle

Quarterly Maintenance Copyright © 2012 EVG 131 66Afterwards the apply button has to be clicked for saving the new adjustment. This will n

Pagina 267 - 4.6 Wafer Bow

Preventive Maintenance Manual 132 Copyright © 2012 EVG 7 Annual Inspection Check the following points in addition to the monthly maintenance Too

Pagina 268

EVG Explorer 2 Copyright © 2010 EVG Table of Contents 1 Overview ...

Pagina 269 - 62 Copyright © 2012 EVG

Annual Inspection Copyright © 2012 EVG 133 777.2 Cooling Lines Check the cooling lines for any damage or leakage: Figure 133 - Water S

Pagina 270

Preventive Maintenance Manual 134 Copyright © 2012 EVG Figure 134 - Water System 341 of 370

Pagina 271 - 64 Copyright © 2012 EVG

Annual Inspection Copyright © 2012 EVG 135 777.3 Cleaning Procedure Clean all chambers with IP alcohol. After you have cleaned the whol

Pagina 272 - 4.6.1.3 CAN System

Preventive Maintenance Manual 136 Copyright © 2012 EVG 7.9 Wafer bow Contact of the Piston Check if the wafer bow contacts the bond tool when y

Pagina 273 - 2 Fine zero

Troubleshooting Copyright © 2012 EVG 137 888 Troubleshooting 8.1 Bonder doesn’t heat Bonder doesn’t heat Bonder doesn´t heatON OFFT

Pagina 274 - 4.7 Uniformity Check

Preventive Maintenance Manual 138 Copyright © 2012 EVG 8.2 Bonder doesn’t reach end temperature Bonder doesn´t reach end temperaturet > 350°

Pagina 275 - Figure 59 - SI Wafer

Troubleshooting Copyright © 2012 EVG 139 888.3 Endvacuum not reached Turbo Pump on full speed?Endvacuum not reachedOK NOKWhich error

Pagina 276

Preventive Maintenance Manual 140 Copyright © 2012 EVG 8.4 No High Voltage Attention High Voltage: Take care when you measure on the high volt

Pagina 277 - 4.7.2 Check Flatness

Personal Protective Equipment (PPE) Copyright © 2012 EVG 141 999 Personal Protective Equipment (PPE) Chemical resistant latex gloves Thi

Pagina 278 - 4.7.3 Heater Flatness

Preventive Maintenance Manual 142 Copyright © 2012 EVG 10 Lockout/Tagout Mainswitch OFF and LOCK: Start und shutdown procedure Power OFF The se

Pagina 279 - Figure 64 - Bottom Heater

Overview Copyright © 2010 EVG 3 111 Overview After starting the system the EVG Explorer will be started: Figure 1 - EVG Explorer 3 2 1

Pagina 280 - 4.7.4 Bond Tool Flatness

Facility Requirements Copyright © 2012 EVG 143 111111 Facility Requirements Purpose / Type Volume / Specification Voltage: Europe

Pagina 281 - 74 Copyright © 2012 EVG

Preventive Maintenance Manual 144 Copyright © 2012 EVG 11.1 EVG520 Purpose / Type Dia./ Size Volume / Specification OD: 8 mm (3/8”) 8 bar (Min

Pagina 282 - 4.8 Flag Pulling Mechanism

Facility Requirements Copyright © 2012 EVG 145 1111 History Date Modification by 2008-12-12 Formatted WAA 2009-03-06 Added “Adjust h

Pagina 283 - 4.8.1 Adjustment of Flags

Preventive Maintenance Manual 146 Copyright © 2012 EVG EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 Tech

Pagina 284 - 4.8.1.2 Flag Orientation

EaseUS Todo Backup Customer Support Documentation EVG EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1A-4782 St. Florian/Inn

Pagina 285 - 4.9 Pressure Insert

EaseUS Todo Backup 2 Copyright © 2011 EVG Table of Contents 1 General Information ...

Pagina 286 - 286 of 370

General Information Copyright © 2011 EVG 3 111 General Information 1.1 Introduction Recovering the system PC from a backup may be necessa

Pagina 287 - Figure 78

EaseUS Todo Backup The backup software will be opened where all features and settings for backup and recovery can be set up. Figure 1 - Backup Home

Pagina 288 - Figure 80 - Fix disc

Create Backup Copyright © 2011 EVG 5 222 Create Backup Backup or the operation of backing up always means creating copies of important da

Pagina 289 - Figure 82

EaseUS Todo Backup 2.2 Creating a System Backup File Before creating a backup, make sure that there is a folder named with the current date in the for

Pagina 290 - 4.10 Cleaning

EVG Explorer 1.1 Title Bar The title bar displays the EVG system (e.g. “EVG620”): Figure 2 - Title Bar 1.2 Main Area Figure 3 - Main Area 3 4 1 2 1

Pagina 291 - 4.11.1 Pfeifer – THM07x

Create Backup Copyright © 2011 EVG 7 22 Select the destination folder (e.g. on a backup hard drive or network drive) and click Proceed to

Pagina 292

EaseUS Todo Backup 2.3 Create a Bootable Media Go to Tools and click Bootable media builder. Figure 5 - Tools page Select if the bootable media shou

Pagina 293 - Figure 84 - Water System

Create Backup Copyright © 2011 EVG 9 22 Wait while the bootable media is created and then click Finish. Figure 7 - Building progress 36

Pagina 294 - Figure 85 - Water System

EaseUS Todo Backup 3 How to Recover Depending on the issue, recovery can be performed according to the following figure (e.g. bootable media or backup

Pagina 295 - 4.13.1 Reset procedure

How to Recover Copyright © 2011 EVG 11 333.1 Recover from Backup File Go to Recovery page and click System recovery. Figure 8 - System

Pagina 296 - 5 Monthly Maintenance

EaseUS Todo Backup Select which hard drive should be used as a recovery location. Figure 10 - Select recovery location Note: When you intend to rec

Pagina 297 - 5.3 Tool Detection

How to Recover Copyright © 2011 EVG 13 333.2 Recover with Bootable Media Turn OFF the system PC. Insert the bootable emergency DVD into

Pagina 298 - 5.5 Load Cell Test

EaseUS Todo Backup 3.3 Recover using Pre-OS After switching on the system, the following boot menu will be displayed. Figure 12 - Boot menu for Pre-O

Pagina 299 - Figure 93

How to Recover Copyright © 2011 EVG 15 33 The software looks like in Windows except that some functions are disabled in Pre-OS. Go to Re

Pagina 300 - Figure 95

EaseUS Todo Backup 16 Copyright © 2011 EVG History Date Modification by 2011-10-24 First written with LES and KT WAA 369 of 370

Pagina 301 - 94 Copyright © 2012 EVG

Overview Copyright © 2010 EVG 5 111.2.1 Application Groups This section displays the list of application groups available to the user cu

Pagina 302 - Figure 99 - Remove screw

How to Recover Copyright © 2011 EVG 17 33 EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 TechSuppo

Pagina 303 - Figure 101

EVG Explorer 1.2.1.1 Maintenance Tools Only maintenance and service engineers have access to the maintenance tools. The Maintenance Tools: click her

Pagina 304 - Monthly Maintenance

Overview Copyright © 2010 EVG 7 111.2.2 Applications This section displays all applications in the currently selected application group

Pagina 305 - Figure 104

Note to the User Copyright © 2012 EVG 3 111 Note to the User Installation, adjustment, programming and maintenance (except periodical m

Pagina 306

EVG Explorer 1.2.2.1 EVG Control Software The application group “EVG Control Software” is available to every user group. The following applications

Pagina 307 - Mainswitch

Overview Copyright © 2010 EVG 9 111.2.3 Operating System Controls Depending on user level the following controls are available: Change

Pagina 308 - 5.7.3 Check EMO Button

EVG Explorer 1.2.4 Status Bar Figure 8 - Status Bar 1 2 3 4 1 Information about the computer 10 Copyright © 2010 EVG Displays the c

Pagina 309 - 5.8 Vacuum System

Overview Copyright © 2010 EVG 11 111.3.2 Running Applications All running applications are displayed here. Moving the mouse cursor over

Pagina 310 - 5.8.2 Maintenance Purge

EVG Explorer 2 “EVG Remote Support” Tool Open “Maintenance Tools” (1) and double-click on “EVG Remote Support” (2) to start the tool: Figure 10 - EV

Pagina 311 - 311 of 370

“EVG Remote Support” Tool Copyright © 2010 EVG 13 222.1 EVG TechSupport offline The EVG Remote Support Tool is started, but the EVG Tech

Pagina 312 - 5.9 Safety Valve

EVG Explorer 2.2 EVG TechSupport online The EVG Remote Support Tool is started and the EVG TechSupport is online. Enter a text in bottom message box

Pagina 313 - 5.10 Gauges

“EVG Remote Support” Tool Copyright © 2010 EVG 15 222.3 Benefits • Secure 256 bit AES encrypted connection • No software installation

Pagina 314 - 5.12 Cover Open/Close

EVG Explorer 3 “EVG Manual Copy” Tool 3.1 Copy Manual Open “Maintenance Tools” (1) and double-click on “EVG Manual Copy” (2) to start the tool: Figu

Pagina 315 - 5.13 Check of Sensors

“EVG Manual Copy” Tool Copyright © 2010 EVG 17 333.2 Open Manual Open “EVG Control Software” (1) and double-click on “EVG Manual” (2) to

Pagina 316 - Figure 118 - Leakage Sensors

General Information 4 Copyright © 2012 EVG 2 About this Manual The following manual is written for documentation purposes. It describes th

Pagina 317 - 5.16 Water Flow

EVG Explorer 18 Copyright © 2010 EVG History Date Modification by 2009-04-22 First written with EDC STZ 2009-07-22 Added and updated

Pagina 318 - 5.16.2 Chiller

“EVG Manual Copy” Tool Copyright © 2010 EVG 19 33 EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 T

Pagina 319 - 5.17 Cooling Chucks

EVG CIMFramework - Core Customer Support Documentation EVG EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1 A-4782 St. Fl

Pagina 320 - 2 Cooling Bottom

EVG CIMFramework - Core 2 Copyright © 2013 EVG Table of Contents 1 Start Up ...

Pagina 321 - 321 of 370

Start Up Copyright © 2013 EVG 3 11 4.4 Edit Recipe ... 53 4.4.1 Cr

Pagina 322

EVG CIMFramework - Core 4 Copyright © 2013 EVG 1 Start Up 1.1 Login 1) After starting the system the EVG Explorer is opened. Double-click

Pagina 323 - Figure 123

Start Up Copyright © 2013 EVG 5 11 3) Enter the User Name and Password in the login window and click Login to confirm. Figure 2 - EV

Pagina 324 - 5.17.3 Cooling Time

EVG CIMFramework - Core 6 Copyright © 2013 EVG 1.2 Initialize Click System in the bottom navigation bar. The window Overview in System w

Pagina 325 - 325 of 370

Start Up Copyright © 2013 EVG 7 11 In the System frame there is an area displaying the current Equipment Processing State. Click the

Pagina 326

EVG CIMFramework - Core 8 Copyright © 2013 EVG 1.3 Equipment Processing State The following overview lists all possible equipment processi

Pagina 327 - 327 of 370

Recovery from Errors Copyright © 2012 EVG 5 333 Recovery from Errors Most errors that will occur require going into an engineering or ma

Pagina 328

Start Up Copyright © 2013 EVG 9 11 1.3.1 Disconnected State  Module is physically disconnected (optional).  Module is ignored and

Pagina 329 - 329 of 370

EVG CIMFramework - Core 10 Copyright © 2013 EVG Right-click a module and select Enable to switch from disabled to enabled state (or Disab

Pagina 330 - 330 of 370

Start Up Copyright © 2013 EVG 11 11 1.3.4 Maintenance Mode  Module is not available for executing or cleanup.  Maintenance mode is

Pagina 331 - 5.19.1 Top Side

EVG CIMFramework - Core 12 Copyright © 2013 EVG 1.3.5 Executing State  While in Executing state, the module is in use by the equipment

Pagina 332 - 5.19.2 Bottom side

GUI Copyright © 2013 EVG 13 22 2 GUI The basic layout of every window in EVG CIMFramework is divided into the following three parts: F

Pagina 333 - 6 Quarterly Maintenance

EVG CIMFramework - Core 14 Copyright © 2013 EVG Status Information The status information is located on the top of the screen. It is alway

Pagina 334 - 6.2.2 Thermo Chuck

GUI Copyright © 2013 EVG 15 22 Navigation Bar The navigation bar is located at the bottom of the screen. It is always visible while wor

Pagina 335 - 6.2.3 Maintenance Frequency

EVG CIMFramework - Core 16 Copyright © 2013 EVG 2.1 Jobs Click Jobs in the bottom navigation bar: The Overview Stations of Jobs window w

Pagina 336 - 6.3 Adjust heater offset

GUI Copyright © 2013 EVG 17 22 2.1.1 Overview Stations The Overview Stations displays an overview of all modules in the system (e.g. R

Pagina 337 - 337 of 370

EVG CIMFramework - Core 18 Copyright © 2013 EVG 2.1.1.1 Station Status The current station status is indicated by its border color. Refer

Pagina 338 - 6.4 TC Wafer Test

General Information 6 Copyright © 2012 EVG History Date Modification by 2011-11-17 First written WAA 7 of 370

Pagina 339 - 7 Annual Inspection

GUI Copyright © 2013 EVG 19 22 2.1.1.2 Multiple Slot Modules Modules with multiple slots offer settings for single slots (sub modules)

Pagina 340 - 7.2 Cooling Lines

EVG CIMFramework - Core 20 Copyright © 2013 EVG 2.1.2 Overview Jobs The Overview Jobs tab contains a list of all queued, active and compl

Pagina 341 - Figure 134 - Water System

GUI Copyright © 2013 EVG 21 22 2.2 Modules Click Modules in the bottom navigation bar: The Modules window contains a detailed overvie

Pagina 342 - Annual Inspection

EVG CIMFramework - Core 22 Copyright © 2013 EVG 2.3 Recipes Click Recipes in the bottom navigation bar: The Recipes window will be opene

Pagina 343 - 343 of 370

GUI Copyright © 2013 EVG 23 22 2.4 System Click System in the bottom navigation bar: The System window will be opened: Figure 25 - S

Pagina 344 - 8 Troubleshooting

EVG CIMFramework - Core 24 Copyright © 2013 EVG 2.4.1 Overview The Overview tab displays basic system information: Figure 26 - System -

Pagina 345 - 345 of 370

GUI Copyright © 2013 EVG 25 22 2.4.1.1 System Frame The System frame is used to control the system state (close application, initializ

Pagina 346 - 8.3 Endvacuum not reached

EVG CIMFramework - Core 26 Copyright © 2013 EVG 2.4.1.3 Information Frame The Information frame displays version information (e.g. operat

Pagina 347 - 8.4 No High Voltage

GUI Copyright © 2013 EVG 27 22 2.4.2 Safety Doors Open the tab Safety Doors to find the current state and controls of safety doors and

Pagina 348 - 348 of 370

EVG CIMFramework - Core 28 Copyright © 2013 EVG 2.4.2.1 Interlocked Modules The following area displays the current status of interlocked

Pagina 349 - 10 Lockout/Tagout

Recovery from Errors Copyright © 2012 EVG 7 33 EV Group Support: Phone: Fax: E-Mail: North America +1 480 305 2400 +1 480 305 2401 Tech

Pagina 350 - 11 Facility Requirements

GUI Copyright © 2013 EVG 29 22 2.4.4 Facility Management Open the tab Facilities. The current state of facility items is displayed h

Pagina 351 - 11.1 EVG520

EVG CIMFramework - Core 30 Copyright © 2013 EVG 2.4.5 Tracking Open the Tracking tab to find an overview of all materials that are curren

Pagina 352

GUI Copyright © 2013 EVG 31 22 2.5 Setup Click Setup in the bottom navigation bar: The User Management will be opened. 2.5.1 Users

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EVG CIMFramework - Core 32 Copyright © 2013 EVG Add User Click on to open the window “Add User”: Figure 34 - Add User Enter the user i

Pagina 354 - EaseUS Todo Backup

GUI Copyright © 2013 EVG 33 22 2.5.1.1 Custom Access Levels Use the following list to change the access levels for specific program fu

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EVG CIMFramework - Core 34 Copyright © 2013 EVG 3 Jobs 3.1 Job Controls Add a new job to queue. After confirming by clicking OK, the job

Pagina 356 - 1 General Information

Jobs Copyright © 2013 EVG 35 33 3.2 Clean Up (optional) If there is a substrate in any module, it is required to perform a cleanup. If

Pagina 357 - 1.3 Pre-OS

EVG CIMFramework - Core 36 Copyright © 2013 EVG 3.3 Add Job 1) Click the following button in the bottom navigation bar to open the Jobs w

Pagina 358 - 2 Create Backup

Jobs Copyright © 2013 EVG 37 33 3) The window Add Job appears. Select a namespace and recipe from the list and click Next to continue

Pagina 359 - Figure 2 - System Backup

EVG CIMFramework - Core 38 Copyright © 2013 EVG 4) Click Add Carrier to select a carrier for source and destination slots. 5) Select

Pagina 360 - Figure 4 - Backup progress

Interlock List Customer Support Documentation EVG520IS / EVG520HE EV Group E. Thallner GmbH DI-Erich-Thallner-Straße 1 A-4782

Pagina 361 - 2.3 Create a Bootable Media

Jobs Copyright © 2013 EVG 39 33 3.4 Execute Job After executing the job the Overview Stations will change as described in the example b

Pagina 362 - Figure 7 - Building progress

EVG CIMFramework - Core 40 Copyright © 2013 EVG 4 Recipe Programming Click Recipes in the bottom navigation bar. The Recipes window will

Pagina 363 - 3 How to Recover

Recipe Programming Copyright © 2013 EVG 41 44 4.1 Recipe Namespace Note: Every recipe has to be assigned to a “Recipe Namespace” (RNS).

Pagina 364 - 3.1 Recover from Backup File

EVG CIMFramework - Core 42 Copyright © 2013 EVG 4.1.3 Delete Namespace 1) Select an existing namespace. 2) Click Delete namespace. 3)

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Recipe Programming Copyright © 2013 EVG 43 44 4.2 Recipe Overview The Recipe Overview defines the flow of the substrate. It also descri

Pagina 366 - How to Recover

EVG CIMFramework - Core 44 Copyright © 2013 EVG 4.2.1 Select Namespace Click one of the recipe Namespaces on the left to select it. Figu

Pagina 367 - 3.3 Recover using Pre-OS

Recipe Programming Copyright © 2013 EVG 45 44 4.2.2 Select Single Recipe Click one of the Recipes on the left to select it. Figure 44

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EVG CIMFramework - Core 46 Copyright © 2013 EVG 4.2.3 Select Multiple Recipes Click multiple Recipes while holding SHIFT key to select mu

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Recipe Programming Copyright © 2013 EVG 47 44 4.2.4 Select Version Click one of the Versions to select it. Figure 49 - Version Select

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EVG CIMFramework - Core 48 Copyright © 2013 EVG 4.3 Create New Recipe Select the namespace that the new recipe should be created in. Figu

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